With years of expertise in welding automation, Xushen Intelligent Equipment successfully delivered an inside wall automatic welding machine to the customer, showcasing the company’s strong capability in equipment development and process control. This machine is designed for the automatic welding and overlaying of inner walls of cylinders, pipes, valves, and other components, ensuring efficient processing of wear-resistant and corrosion-resistant layers.   Equipped with a high-precision rotary chuck, extendable welding torch, and automatic seam-tracking system, the machine provides accurate parameter control throughout the welding process. The result is a uniform weld with a smooth surface, free of pores and cracks. Compared with manual welding, it significantly improves weld quality and productivity while reducing labor intensity and overall costs. The successful implementation of this project solved the customer’s challenge of complex inner-wall welding and once again demonstrated Xushen’s strength in welding automation. Looking ahead, Xushen will continue to explore advanced welding technologies and provide efficient, reliable automation solutions for global clients.

The longitudinal seam welding machine is an essential piece of equipment in modern manufacturing, widely used in the production of pressure vessels, oil and gas pipelines, stainless steel tanks, and chemical containers. It enables high-precision automatic welding along the longitudinal seam of workpieces, ensuring beautiful weld appearance, uniform penetration, and reliable quality. Developed by Zhengzhou Xushen Intelligent Equipment Co., Ltd., this machine is equipped with an intelligent control system that allows precise adjustment of welding parameters, meeting the requirements of different materials and thicknesses. Its pneumatic clamping system combined with a water-cooled copper backing design ensures greater welding stability and minimizes deformation. In terms of productivity, the longitudinal seam welding machine supports continuous and efficient operation. Compared with traditional manual welding, it significantly reduces labor costs while improving overall production capacity. Moving forward, Zhengzhou Xushen Intelligent Equipment Co., Ltd. remains committed to innovation in welding automation, delivering safer, smarter, and more efficient welding solutions to its global customers.

The 5×5 Double-Head Welding Manipulator with a detachable base and 10-roller self-aligning rotator, developed and manufactured by Xushen Intelligent Equipment Co., Ltd., has been successfully exported to Russia. This advanced system is designed for the automated welding of cylindrical workpieces across various industries, offering compatibility with both medium-to-thick and thin plate welding applications. Engineered to support Submerged Arc Welding (SAW) for heavy-duty welds and Gas Metal Arc Welding (MIG) for root passes on thinner materials, the equipment delivers high-quality results while maintaining low distortion, reduced fume emissions, and enhanced workplace safety. The system features electric rotation and travel, a contact-type seam tracker, a welding oscillator, and a video monitoring system to ensure precise process control. Its integrated PLC control unit allows quick parameter adjustments, one-touch storage, and remote gateway communication for program updates and process optimization, even for overseas users. In real-world operation, the 5X5 Double-Head Welding Manipulator has seamlessly integrated into the customer’s production line, significantly shortening welding cycles and improving overall productivity. The customer praised the equipment’s performance, reliability, and intelligent control capabilities. Both sides expressed a strong commitment to further cooperation, aiming to bring advanced welding automation solutions to broader applications in the future.

The welding column & boom manipulator is a highly efficient and intelligent welding assistant, widely used in the automatic welding of pressure vessels, pipelines, steel structures, and large workpieces. By vertical and horizontal movements of the column and boom, the manipulator precisely positions the welding torch at the seam, ensuring stable and high-quality welds. When combined with welding positioners and rotators, it forms a complete automatic welding center, significantly improving production efficiency and welding accuracy. Zhengzhou Xushen Intelligent Equipment Co., Ltd. has 19 years of experience in manufacturing welding equipment and provides standard, heavy-duty, and customized manipulators tailored to customer requirements. Our equipment supports multiple welding processes, including SAW, MIG/MAG, and TIG. With robust construction, flexible control, and easy maintenance, our manipulators have been trusted by manufacturers worldwide. Choose Xushen for more efficient and reliable automated welding solutions.