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High-Precision TIG Cladding System — Creating Superior Weld Layers
The high-precision vertical hot-wire TIG cladding system, developed by Zhengzhou Xushen Intelligent Equipment Co., Ltd., is specifically designed for cladding processes on pipe interiors, flange faces, disc surfaces, and valve components. It has demonstrated outstanding stability and reliability in practical production. The system enables fully automatic welding of planar fillet welds, as well as multi-pass welding on internal and external cylindrical surfaces, achieving consistent weld formation, uniform layering, and high repeatability. The equipment combines a servo-driven welding manipulator with a servo rotary worktable, integrating a hot-wire TIG power source, digital wire feeder, vertical water-cooled welding torch, arc voltage automatic tracking system (AVC), and oscillating welding torch system (OSC). Through digital linkage and one-touch automatic control, the system ensures precise control and efficient operation throughout the welding process. This system significantly reduces labor intensity, improves welding efficiency and product consistency, and provides a stable and reliable intelligent welding solution for high-end equipment manufacturing. Xushen Intelligent Equipment continues to drive welding automation innovation, supporting global manufacturing toward intelligent and high-quality development.
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Self-Aligning Mobile Welding Rotator – A Flexible and Efficient Welding Assistant
The self-aligning mobile welding rotator is an intelligent auxiliary device designed for welding and assembly of cylindrical workpieces. It is widely used in industries such as pressure vessel manufacturing, chemical storage tanks, wind tower production, and steel structure fabrication. The rotator automatically adjusts the roller spacing according to the workpiece diameter, ensuring precise self-centering without manual intervention and significantly improving welding accuracy and efficiency. The motor-driven traveling system allows the rotator to move smoothly along rails or on flat floors, making it ideal for multi-station welding operations. Equipped with a variable-frequency stepless speed control system, it provides smooth speed transitions and meets a variety of welding process requirements. Manufactured by Zhengzhou Xushen Intelligent Equipment Co., Ltd., the self-aligning mobile rotator features a compact structure, high load capacity, stable operation, and easy maintenance. It can be used together with welding manipulators and positioners to form a complete automated welding line, offering customers a reliable and efficient welding solution.
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Xushen Welding Rotator — Smart Control, Fully Customized for Precision Welding
To meet the customer’s need for efficient, stable, and visualized welding operations, Xushen Intelligent customized a batch of electric screw-adjustable welding rotators (models 200, 250, 400), helping the customer upgrade their welding automation. These units have been optimized in both functional design and intelligent applications, fully demonstrating Xushen Intelligent’s R&D and manufacturing capabilities in welding automation equipment. The rotators offer flexible operation, supporting wireless remote control, high-definition touch screens, and control cabinet buttons, easily adapting to diverse production environments. The 1080p full HD TFT display shows real-time core data, including forward/reverse status, screw opening and closing, motor temperature, and fault alarms, providing operators with full control of overall working conditions. Equipped with a speed sensing module and precise 0–60 m/h speed adjustment, the system accurately monitors workpiece movement, significantly improving welding stability and consistency. The electric screw is designed with a full-coverage retractable guard, enhancing both safety and stability. This delivery provides the customer with a reliable and fully functional welding rotator solution while reflecting Xushen Intelligent’s accumulated expertise and service advantages in welding automation. Looking ahead, Xushen Intelligent will continue to focus on intelligent and customized solutions, helping customers achieve efficient and safe production upgrades.
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Xushen Hydraulic Welding Positioner — The Core Breakthrough in Welding Automation
Xushen Intelligent Equipment’s Hydraulic Welding Positioner, with a load capacity of up to 1.5 tons, is widely used in welding applications for pressure vessels, flange bodies, heavy structural components, and more. Whether for automatic, semi-automatic, or manual welding, this equipment provides an ideal working environment to ensure precise welding and meet various high-demand welding tasks. The Hydraulic Welding Positioner features three degrees of freedom: lifting, tilting, and rotation, and is powered by a hydraulic drive system for precise control, allowing the workpiece to be flexibly adjusted to the optimal welding angle. The maximum tilt angle reaches 135 degrees, satisfying different welding process requirements. The equipment is equipped with T-slots to support various clamping devices, ensuring stable fixation of the workpiece and improving welding precision and operational convenience. Zhengzhou Xushen Intelligent Equipment Co., Ltd. has over 20 years of experience and is dedicated to providing high-quality, intelligent welding equipment to customers worldwide. We will continue to uphold our principles of innovation, quality, and service, driving technological upgrades to help customers achieve more efficient production.
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